We have our own manufacturing plant in India with the most modern machinery. We have a vertically integrated set up which complies with all international standards. Our infrastructure comprises of excellent manufacturing and management facilities, In-house design department, qualified personnel to handle the requirements of the global design trends and dedicated team. The capacity is around 50000 pcs per month and we are also in the process on expanding our manufacturing units.

       We have a dedicated quality assurance department to ensure the quality levels are maintained. We have an in-house lab to approve the fabric for its shrinkage, fastness, GSM and shade matching process. The garment s are also inspected for the construction, measurements and manufacturing defects. The quality is always the top priority for us and we maintain consistent standards.The various divisions in our garments are:

   KNITTING    DYEING    PRINTING    EMBROIDERY


KNITTING:

       Knitting is the initial process and also a very important process in garment manufacture. As the quality of the finished product depends on a large extent on the quality of the knitting process, we have invested in the best knitting machines.

       We are well equipped with a modern lab for testing yarn counts and CSP before starting the knitting. The grey fabrics are thoroughly checked in a systematic manner before being released.

DYEING:

       BAALAJI EXPORThas one of the most modern processing and finishing plants in India. It is equipped with the latest world-class machinery imported from Europe.

       In fact, it has the distinction of being the only plant which can process various blends like Polyester/Viscose, Polyester/Cotton, Polywool and 100% Polyester, with wide-ranging finishes like mechanical stretch, Teflon coated, stone wash, water and oil repellent, peach skin and specialized fabrics like Polynasic and Tencel. For processing we are using the dyes with AZO –free components.

       Just as you would treat your skin preciously, we treat our fabrics with utmost care and love at every stage of the process. Our fabrics are specially treated in order to enhance their strength and appearance. By treating them to processes like dyeing, bleaching, washing and neutralizing, the fabrics are made even more resilient and supple.

       As per demand the fabric can be dyed giving it either a solid color or a soft feel look. A lustre can be accomplished by using KD (Key Different) finishing. We are even capable of dyeing Wrinkled Fabric, Polyester, Polysilk and Nylon, as we have Jet Dyeing Machines.

       Ultra-modern infrastructure and use of sophisticated machinery along with minimal chemical usage enables us to accomplish this in minimum amount of time without any damage to the fabric. The end-result-fabric exuberating confidence, spirit and poise to match your attitude

PRINTING:

       Our print house comprises of two divisions, Rotary printing and Chest printing. The Rotary printing division is capable of printing 10 colours simultaneously in pigment, reactive and discharge printing. Drying, curing and loopager facilities are also available. We also have a well equipped facility for Chest & Table Printing. The Chest printing division is equipped with imported machines like ‘MHM Auto’ from Austria. Garment spot printing is done in pigment and plastizol.

       8 colour Rotary Printing & Curing Range with the loop Steamer catering to the broad spectrum of printed fabrics in pigment, reactive & vat on bleached & dyed grounds. Some of the other prints we use in our garments are:-

 

 

 

 
    Flower prints     Pigment prints
       
    Text prints     Rotary all over prints
       
    Check prints     Flock prints
       
    Discharge prints     High density prints
       
    Cartoon prints     Sugar prints
       
    Tie and Dye     Glitter prints
       
    Reactive prints     Foil prints etc
       
    Spray prints  


EMBROIDERY:


       Imported barudan machines from Japan. All these machines have 20 heads and are totally computerized. We are very well experienced in applique embroidery, by using laser cutting machines. These machines can also embroider all over the fabric with as much as 7 colours along with boring, sequins, cording, etc., The in-house designing system utilizes high-tech embroidery design software to develop, edit and generate stitches / designs.

   KNITTING    DYEING    PRINTING    EMBROIDERY



 
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